Dear Sunlight,

You must be familiar with Heat and Mass balance exercise.Is it not! It will be therefore interesting to carry out Heat and Mass Balance diagnostic study of total kiln and raw meal preparation system by some competent agency and evolve suitable recommendations to get the appropriate solution.

Regards

Bhaskar Agate

Dear Engr.Amin,

I endorse your views.

All raw materials are practically received with some moisture and consumed on dry basis while the Inventory lying at various places either in open or close yards is actually wet.Moisture & handling losses play very important role.

Every day or once in fortnight or month moisture corrections needs to be applied to material receipts when they are getting inventoried in the system.In SAP provision is made for its proper accounting;if not it may be checked.

Regards

Bhaskar Agate

Dear Sunlight,

It is impossible, to produce 1000T clinker by losing 2000T raw meal loss on ignition.  

contact me on vikprocem@gmail.com. I will show you where you are losing, right from my desk.

 Vikpro