Cement News tagged under: Manufacturing technology

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Carbon capture optimisation: add heat, reduce risk

13 November 2023, Published under Cement News

While a range of carbon capture (CC) technologies are available to the cement industry, not all are a suitable option in terms of cost and risk. Ramboll looks at the benefits of an integrated amine-based solution. By Thomas Paarup Pedersen, Andrea Meroni, Christian Riber and Burcin Temel Mckenna, Ramboll, Denmark. Figure 1: simple process flow diagram of a cement plant with carbon capture, CO2 purification and liquefaction, and export. Red lines indicate heat recovery and integrati...

Heidelberg Materials’ journey to net-zero

07 November 2023, Published under Cement News

Heidelberg Materials is investing in multiple projects to achieve its ambitious target of reducing its CO 2 emissions by 47 per cent by 2030. From its first carbon capture and storage (CCUS) project at the Brevik plant in Norway almost 20 years ago, the cement producer has developed several CCS projects using a range of technologies. By S Federhen and A Burns, Heidelberg Materials, Germany. Figure 1: by 2030 Heidelberg Materials wants to reduce its CO2 emissions by 47 per cent when ...

Ironing out the carbon emissions of clinker production

17 October 2023, Published under Cement News

The use of iron-rich industrial wastes can provide one of the pathways to decarbonising the global cement industry with high-ferrite cement types embodying less CO 2 than their ordinary counterparts. By Cecilia Pesce, Aniruddha Baral, Anna Simmons and Theodore Hanein, The University of Sheffield, UK. Figure 1: estimates of potential raw meal replacement, calcium replacement, and raw materials-related CO 2 savings by using different types of iron-rich waste products in differen...

Towards Germany’s first fully-decarbonised cement plant

10 October 2023, Published under Cement News

Heidelberg Materials’ new GeZero project will completely decarbonise cement production at the Geseke plant in North Rhine-Westphalia, Germany. The first of its kind project will establish a full carbon capture and storage value chain for an inland site and is expected to capture 700,000tpa of CO 2 from 2029. Here, the company outlines the project’s scope and set-up for full-scale carbon capture. By Heidelberg Materials, Germany. Construction of Heidelberg Materials’ GeZero CCUS proje...

London arbitration of maritime disputes and cement trading

03 October 2023, Published under Cement News

Arbitration is often used for the resolution of commercial disputes, particularly in the context of international trade and shipping. This article provides a brief introduction to the relevance of London arbitration to the cement sector, including terms and procedures, recovery of costs, and general guidance for when a dispute may be on the horizon. By Rupert Talbot-Garman, UK. The London arbitration of maritime disputes arising in the cement sector – a brief introduction (© Medcem) ...

Developing sustainable refractory solutions

26 September 2023, Published under Cement News

RHI Magnesita’s low-carbon products form part of the company’s commitment to the decarbonisation of the refractory industry. Two case studies featuring kilns that operate with high fuel substitution rates show how the new low-carbon series maintains desired product qualities while addressing the challenges associated with modern manufacturing. By Peter Steinkellner, RHI Magnesita, Europe. Figure 1: RHI Magnesita’s carbon emissions per scope, 2022 Refractory company RHI Magnesita...

Unlocking the power of waste heat

25 September 2023, Published under Cement News

Waste heat is the largest unused energy resource in the world. Harnessing this untapped potential can be a game-changer. A flexible and proven technology, modular organic-Rankine cycle (ORC) waste heat recovery turns waste heat into electricity while improving business performance, reducing CO 2 emissions, and enhancing overall sustainability in energy-intensive cement production immediately. Through new technologies, ORC modules can now also be used for medium-sized and smaller plants. By ...

Geopolymer cements to address the GHG challenge

11 September 2023, Published under Cement News

Mineral carbonation is being explored within the cement and concrete industry to chemically convert CO 2 emissions into stable minerals leading to permanent CO 2 storage within cementitious materials. Teesside University, UK, is collaborating with nine other industrial partners to decarbonise the cement industry through innovative technology that supports the industrial-scale production of carbon-neutral geopolymer cement through the use of historical industrial by-products and wastes. By ...

CLEANKER’s calcium looping progress and prospects

05 September 2023, Published under Cement News

For the last few years, Buzzi SpA has been hosting a pilot project to demonstrate the efficiency of calcium-looping CO 2 capture technology for a cement plant. Results from the project’s nine experimental campaigns carried out over the course of 2022-23 have delivered positive outcomes, building the foundations for a technology scale-up. By Matteo C Romano, Politecnico di Milano, Department of Energy, Italy, Martina Fantini, EU CORE Consulting Srl, Italy, and Maurizio Spinelli, LEAP Scarl, ...

Unlocking hydrogen’s power for greener transportation

14 August 2023, Published under Cement News

Decarbonising concrete and cement transportation poses challenges – hydrogen may be the missing puzzle piece given payload and uptime benefits. The industry should take this opportunity to create ecosystems that deploy the trucks and infrastructure. By Bernd Heid, McKinsey & Co, USA, Christopher Martens, McKinsey & Co, Germany, and Markus Wilthaner, McKinsey & Co, Belgium. Figure 1: the hydrogen refuelling market in Europe is projected to increase by ~95 per cent per annum by 2035 ...