Cement News tagged under: manufacturing technology

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Flexible packaging at Titan

03 January 2012, Published under Cement News

Beumer Corporation, based in Branchburg, NJ, USA, installed a complete packaging line for various types of cement for Titan America in 2008.  When Beumer received the contract for the installation of a complete packaging line at the company’s Pennsuco plant in Medley, Florida it included a Roto-Packer supplied by Haver & Boecker, the high-capacity bag palletiser Beumer paletpac® 5000 as well as Beumer’s stretch hood® M-system for the efficient film packaging of full pallets. One of t...

Handling and storage solutions

21 December 2011, Published under Cement News

The scope and supply of the Aumund Group to the cement industry has covered various material handling equipment options from elevators and weighfeeders to chain conveyors, surface feeders and pan conveyors to name but a few. Now, with the advance of ‘mega cement plants’ it has further designed and upgraded its equipment and with its expanding international distribution outlets, the company now serves its customers’ needs faster and more efficiently worldwide. Aumund successfully completed a ...

Mills: hi-tech power houses

07 December 2011, Published under Cement News

Over the past few years, the importance of Vertical Roller Mills (VRM) has grown substantially. Loesche has established a sound reputation for its proven and powerful technology, especially concerning fine grinding. This, plus an optimised supply chain that ensures short delivery times and a well-organised local service, has enabled the company to thrive even in times of the recent economic crisis. Loesche takes us through the technology and the road to customer satisfaction. View of ...

Burners for alternative fuels

05 December 2011, Published under Cement News

Alternative fuels offer major cost and environmental benefits but they almost always have some negative side-effects on process stability, quality and capacity. Neil Taylor and Raine Isaksson of Isaksson-Taylor Management Consultants look at some basic kiln burner requirements needed to make the best use of alternative fuels. Figure 1: typical characteristics of a recirculatory kiln flame Alternative fuels can introduce species which cause buildups and blockages, and then add in...

The different guises of quality

05 December 2011, Published under Cement News

The quarry needs to meet the demands for high-quality material, taking into account the requirements of various plant personnel What does a cement plant want from a quarry? The simple answer is raw materials. But the quality of the materials supplied can be defined in a number of ways and there are some considerations which have an overriding influence on whether a material is acceptable or not. To examine what the quarry is expected to supply we shall take a look at who want...

Kiln shell flex analysis

28 October 2011, Published under Cement News

Shell flexing measurements determine the amount of flexing taking place in a rotating kiln shell. The shell is flexible and tends to widen at the sides and flatten across the top. The more the shell is allowed to widen and flatten, the higher the shell flexing. If the shell fits tightly inside the tyre, flexing will normally be low. Conversely, a loose-fitting tyre will allow the kiln to sag more across the top and widen further on the sides, resulting in higher shell flexing. Too small a c...

Ball mill: low cost of ownership

21 October 2011, Published under Cement News

Easy and cost-effective to maintain and operate, FLSmidth’s UMS ball mill brings reliability and proven technology to cement operators around the globe. Figure 1: the shell-supported slide-shoe bearings makes FLSmidth’s Unidan ball mill (UMS) unique For cement manufacturers, the quality of the end product depends on a range of carefully monitored production processes, such as grinding. FLSmidth patented its first ball mill for grinding clinker in 1892. Easy to install, FLSmid...